WHY IS TINSEL COPPER SO FLEXIBLE AND POPULAR?

Tinsel wire is a type of electrical wire. It is processed and flattened with cadmium copper and silver plated copper. After these processes, the tinsel copper is braided, stranded or twisted to get the final product. 

It exhibits mechanical flexibility which is why it is often used in cords made for handsets and telephones. Tinsel’s extreme flexibility makes it resistant to metal fatigue, therefore making it very different from regular stranded wire and solid wire. 

Tinsel wire is made with several thin copper wire strands that are wrapped around a core, usually made from textile. Copper wire is often used because after silver it is one of the best conductors of electricity. However copper is much more reliable and cost effective material for power transfer and manufacturing electronic gadgets and goods. Copper is also the ideal choice for transferring power over short to long distances.
 

Apart from being used to make electronics and electrical components, tinsel copper is frequently used to make jewellery, utensils and deep-water fishing implements. It is an invaluable alloy in the chemical industry.
 

The telecommunications industry also makes extensive use of tinsel wire. Apart from telephone cords, tinsel wire is used in telecom cables and speakers. The tinsel wires in these applications are made from electrolytic-grade copper foils that are annealed. Copper wires are then wrapped along a textile core or nylon thread. This lends resistance to breaking and extreme flexibility to tinsel copper wires. 

To make a wire to wire connection, you simply have to connect these wires with one another by piercing through the covering. You are not required to strip the insulation.
 

Tinsel copper wires are used by electricians, electrical engineers, product designers and technology developers.
 

To learn more about tinsel copper wires or to place your order today, please visit Ganpati Engineering.

BRAIDED FLEXIBLE COPPER WIRE: WHAT IS IT AND HOW IS IT USED?

Copper wires are available in many sizes, variations and shapes. Their physical characteristics determine their used. For instance, the type of copper wire used for automotives is very different from what is used for appliances and computers.

In general, there are two types of copper wires: cables and braided wires.  Braided flexible copper wire and cables are sold in the market as stranded or solid. Although the former is flexible, both types are conductive. Braided flexible copper wire is an example of stranded wire. It is not used much in electrical purposes, but rather to support and coat other wires. Braided copper wire is a tough and malleable material. It is often used to coat hoses to prevent them from tearing and bending.

What is braided flexible copper wire?

This type of wire is used in flexible applications. It can be easily moulded into a flattened or tubed shape, depending on its use. Braided flexible copper wire is made up of shielding, conductive metal and is grounded at just one end. For example, tubular braided copper wire forms a protective coating around the group of conductive wires it protects.

How is braided flexible copper wire used?

This type of copper wire is used in many daily functions. For instance, if you’re using a coaxial cable to plug in your television, it’s a braided flexible copper wire. If you like to listen to music on a speaker, it is likely connected to the system via a rounded braid copper wire. Since braided wires comprise of individual wires bunched together, they form a strong, conducive single wire. Sometimes they are also used in grounding straps. 

What are the benefits of using braided flexible copper wire?

Due to the flexible nature of this type of wire, they are easy to bend especially around difficult corners. They are also less likely to snap. Braided flexible copper wire is an ideal choice for most types of electrical work such as in homes or electronics. Due to its built-in insulation, it is resistant to corrosion and interference.

Why is it Important to Choose Submersible Cable Facility Wisely?

A pump that is set underwater needs submersible cables to connect it with the power source to pump automatically. There are differences in the wiring styles that are employed according to the situation. The surroundings that need submersible cable wiring includes places such as dewatering tanks, deep wells, pumps submerged in fifty meters depth of water and for the areas that are the prime source of drinking water.

These are utilized in an environment that contains pump facility placed in deep-well conditions. These cables are made of three to four wires according to the model. These types of submersible wiring wire are created to be implied into the hostile places. It is because of the reason that these areas are hazardous and extra caution should be taken during manufacturing these cables. It is to make sure that the safety against moisture, abrasion, grease and oil allowance for longevity. 

The Basic Qualities of these Wires

PVC 3 core and PVC 4 core wires are round and are delineated for places that possess excessive sewage and different acidic qualities. These wires are obtainable in three and four wires that rely on the necessity of the pump unit. This type of cable is mostly employed in dewatering pump facilities. This style of the cable also provides security against acidic fluids, abrasion, and chemicals. The rubber three core and rubber four core flat designs are made to supply power which is attached to submersible pumps approximately five hundred meters deep. Built for water and oil resistant, the thermoplastic rubber supplies requires the amount of insulation.

To defend the core insulation, an extra heavy thermoplastic rubber is included. The extra safety permits for a shield against the streaming water and abrasion from the persistent movement because of the water fluctuations. Similar to the flat version, both the rubber core round designs also help intercept tears and cuts made from corrosions that can take place during the time of use. The models are designed to resist the weather, resistant to oils, chemicals, solvent and impact resistance. It usually relies on the location of the pump. These Submersible Wires are well-made product and come with total safety.

Let us know more about the various uses of aluminum wire!

Aluminum is a naturally occurring element with in the earth. It has many beneficial purposes and thanks to the mother nature, that we have it in abundance. This is another reason why the prices of aluminum are so low. This versatile metal is used for several purposes and therefore, we are somehow within the reach whether inside or outside our house. Aluminum wire or rod is used in many forms and you can see it somewhere or the other in your bathrooms, kitchen, airplanes, industries, electronics, vehicles, etc.

Aluminum is a metal that can easily bend and therefore can be shaped into any design. It is highly preferred to be used in the production of the mechanical parts of airplanes and automobiles because of its great non-corrosive nature. For the houses that are situated closer to the salty sea air, aluminum is the best material to be used for window frames and is recommended by home makers and interior designers around the world.

It also used in the manufacturing of tins, and other packaging materials for edible oils to be transported from one place to another. You might have seen aluminum tins of edible oils in your kitchen. Not just tins, but look around in your kitchen, you would find numerous things that are made of aluminum like wires, inductions, rods, aluminum foils, cold-drink cans, etc. Apart from this there are also various electronics that are of daily use that can be seen in the kitchen. This is because aluminum is very light in weight, resistance to corrosion, is of low maintenance and low cost.

What are the qualities that makes aluminum wire different from other metals? Aluminum does not only have a non-corrosion nature, but is also a great conductor of electricity and heat. Thus, it is not only used for induction purposes but is also highly preferable to produce electrical components like wires, filaments and electric grills, etc.

Aluminum is therefore a sumptuously versatile element and through various techniques of aluminum bending, it can be employed to serve countless purposes.

Do you know why copper wires are used to make water pipes?

Copper is one of the most used metal in making water pipes around the world. And copper has its own reasons for leading on top. Copper Pipes is durable compared to other similar metals and can be recycled time and again. Because it can be recycled, using copper wires are the best metals to be used for water pipes, because they won’t impact the environment as much as other non-recyclable metals would do. The cost initially invested in the copper water pipes can be huge but their durability makes them long lasting and a fair deal.

If you are still looking for more reasons to understand why copper wires are used to make water pipes, here are to name a few:

• Considerations: Plumbers prefer working with copper wires because they are malleable and light in weight. They are also easy to fit onsite and are easier to customize. It requires minimal tools and less efforts comparatively, to fit a copper wire. It is definitely easier and quicker to install compared to other metal pipes.

• Significance: Copper wires can resist corrosions in areas with neutral-pH water. They do this by forming a protective thin coating inside the pipe. This helps in keeping the structural integrity intact. This also allows a smaller-diameter pipe to do maximum consistent water flow. These factors make copper not just one of the most durable and reliable metal for pipes, but also one of the lowest cost metal with better value.

• Benefits: Everyone knows, copper is a good conductor of electricity and heat and this makes it the most preferred metal. This property of copper allows the copper pipes to get warm during exposure to hot water and stay warm for long. This helps to keep hot water at a consistent temperature when it travels through the house. The conductivity of copper makes it the perfect choice for radiant heating systems which pump hot water through the floors to heat a room.

Ganpati Engineering is the industry leader in high grade copper pipes manufacturer and other copper products. We have more than 20 years of experience in providing copper related products to industrialists and suppliers all over the world.

Here’s everything you need to know about copper wires!

During our school times, we have studied about a lot of metals that are used for various purposes. Copper is among them. Copper, as we all know is a soft, ductile, and a malleable metal. It has a high electrical and thermal conductivity and we know it is highly used as a conductor of heat and electricity. Also, it is used as a building material, and sometimes as a constituent of various metal alloys. But is that all? Of course, not. So, let us understand it more.

Why is copper used in electricity wiring?

Copper has incomparable current carrying capacity which has set high standards of conductivity. Due to its high conductivity and efficiency compared to other metals, it is not only used in electricity wiring, but has also become an international standard to which other metals are compared.

What are the main uses of copper wires?

Copper, as said above, has excellent conductivity power and thus is highly used in electrical motors and generators, for electrical wiring, and in electronics such as Televisions, Radio sets, air-conditioners, vehicle radiators and home heating systems, etc. In other words, Copper wires are mainly used in power transmission, power generation, power distribution, electronic circuitry and telecommunications.

What are the properties of copper wires?

Copper wires have some great unsurpassed properties that are rarely found in other metals and thus these are highly used. It includes, tensile strength, ductility, creep resistance, corrosion resistance, coefficient of thermal extension, thermal conductivity, ease of installation and solderability, etc.

Tasks related to installation of wires and dealing with other repairing and construction work for electronics, are best done by the experts, isn’t it? But finding the expert and the best possible way to get things done, is certainly your job. In such a competitive world, the numerous companies out there will try to woo you with some offers, great deals (or at least will seem like one), or maybe discounts, etc. but which out them are real? Don’t worry Ganpati Engineering is one place where you’ll get it all.

Ganpati Engineering Industries, running since 1977, is a trusted stranded copper wire Supplier. Their heavy range of products like the Bare Bunched Copper wires, Bare Copper Wires, Silver Branded Wire, Braided Copper Wire, Tinsel Wires, Tin Coated Copper Wires, etc. has made them a leading copper wire manufacturer in the industry.

Top 5 Reasons why Copper Rules the Medical Industry

Medical industry has advanced from being a service-driven sector to a technology-driven industry. In the last 25 years, more than 10,000 innovations in medical and surgical instruments have led to significant reduction in mortality. Surgical instruments and diagnostic tools now come with precision that helps the operator to make the right decisions.

Despite the rise of titanium and platinum instruments, copper wires and plates continue to rule the medical industry.

Here are the 5 reasons that make copper wires so popular and reliable.

1. Zero bacterial infection

Copper wires are used to tie up joints and bones fractured due to high impact. Due to interaction with blood and moisture, there is always a risk of being inflicted with internal infection. Once sutured, it is difficult to open up the wounds again and re-attend the infected site. That’s precisely the reason why medical industry prefers high quality bare copper wires to reattach joints and bones.

2. High corrosion resistance

Internal rusting has two downsides. One, rusting makes the material weak for use. Secondly, it can lead to secondary infection. Use of copper wires removes these chances by 99.90 percent. High corrosion resistance offered by bare copper wires as well as alloyed copper wires ensure longer shelf life and durability.

3. Disposable and hygienic operations

Irresponsible needle use is the leading reason behind diseases. Diseases and infections can be caused due to secondary transmission of virus. This is where copper wires are rated way higher than other metals.
Copper wires are drawn into thinnest of needles with size varying from 5 mm to 13 mm. They are hygienic and attract no risk of infection. However, they are still used just once to avoid the risk of AIDS-HIV/ Hepatitis. Disposable syringes made of other materials are hardly recyclable and also cost much higher compared to the bare copper wires.

4. Unbeatable strength

Sports persons have a tough time saving their jaws and teeth. Copper braces and shielded copper wires provide definitive shield against high impact blows, corrosion due to saliva and also against the food. Copper wires in orthodontics are rated as the best in the medical industry. Sportspersons involved in boxing, rugby, football, hockey and also gymnastics rely on the bare copper wires orthodontic sets to keep their teeth safe and intact.

Thanks to their compatibility with other metals, alloys and organic fibers, orthodontic copper wires are available as—

Traditional metallic braces
Ceramic copper wired braces
Invisible lingual braces

The braces made of copper wires can withstand the effects of high temperature foods as well as carbonated cold drinks. They also reduce the risk of infection inside the mouth by 99 percent, due to their anti-bacterial and anti-fungal properties.

5. Easy penetration

This is the reason why Copper wires are used as intrauterine devices. Copper-T wires are considered as the safest and cheapest mode of contraception for females. The long-acting reversible contraception device comes with a failure rate of less than 0.08 percent. While copper wires are easy to penetrate, they don’t interfere with the sexual experience in any way.