Benefits of Using Braided Flexible Copper Flat Wires

Braided flexible copper flat wires have superior conductivity. Since they prevent a considerable amount of heat loss from occurring, they are a preferred metal for diverse applications. Braided copper wires get less messy than regular wires and can be rolled into square or rectangular shape from a round-shaped roll.
What are the benefits of using braided flexible copper flat wires?

Dependable

This type of copper wire is both sturdy and flexible. This type of wire has improved conductivity and is easy to use in application. As a result, there are fewer wiring errors and minimal breakdown occurrences.

Lightweight

Flat copper wires are sturdier than their round counterparts, therefore they don’t require fillers, tapes or insulation material to be used alongside.
Space Saving

Since tapes and fillers are not required during installation, flat copper wires don’t take up much space. Stacking flat wires is far simpler because they have a square or rectangular cross section.

Strong and Flexible

Flat copper wires are often turned into insulators and conductors and are therefore capable of handling tensile loads. The flat shape and added flexibility of copper improves its use in applications that require high flexing such as in doors, drawers and rotating arms to name a few. Flat fires can bend easily, reach high held locations and do not require fastening during installation. It also facilitates locking and attachment.

Widely Used in Several Applications

Copper is known for possessing excellent electrical and thermal conductivity. It is used in many applications and has been transformed into many versatile uses by wire manufacturers. This form of copper wiring may be used in light fixtures, printers, computers and a wide range of other electronic devices.

Flat copper wires can also withstand water, heat and humidity. They are highly useful in automobile and marine applications, i.e. ship building.

Non Industrial Applications

The shiny appearance of copper lends itself to non-commercial and non-industrial uses such as jewellery crafting, fishing line production, particularly for deep sea fishing, etc.

Different Forms

Apart from braided flexible, copper wires can be transformed into plated, stranded and coated. Copper wires can be used for applications in the sea and land.

To learn more about braided flexible copper flat wires or to place your order, please visit Ganpati Engineering.

Top 5 Reasons why Copper Rules the Medical Industry

Medical industry has advanced from being a service-driven sector to a technology-driven industry. In the last 25 years, more than 10,000 innovations in medical and surgical instruments have led to significant reduction in mortality. Surgical instruments and diagnostic tools now come with precision that helps the operator to make the right decisions.

Despite the rise of titanium and platinum instruments, copper wires and plates continue to rule the medical industry.

Here are the 5 reasons that make copper wires so popular and reliable.

1. Zero bacterial infection

Copper wires are used to tie up joints and bones fractured due to high impact. Due to interaction with blood and moisture, there is always a risk of being inflicted with internal infection. Once sutured, it is difficult to open up the wounds again and re-attend the infected site. That’s precisely the reason why medical industry prefers high quality bare copper wires to reattach joints and bones.

2. High corrosion resistance

Internal rusting has two downsides. One, rusting makes the material weak for use. Secondly, it can lead to secondary infection. Use of copper wires removes these chances by 99.90 percent. High corrosion resistance offered by bare copper wires as well as alloyed copper wires ensure longer shelf life and durability.

3. Disposable and hygienic operations

Irresponsible needle use is the leading reason behind diseases. Diseases and infections can be caused due to secondary transmission of virus. This is where copper wires are rated way higher than other metals.
Copper wires are drawn into thinnest of needles with size varying from 5 mm to 13 mm. They are hygienic and attract no risk of infection. However, they are still used just once to avoid the risk of AIDS-HIV/ Hepatitis. Disposable syringes made of other materials are hardly recyclable and also cost much higher compared to the bare copper wires.

4. Unbeatable strength

Sports persons have a tough time saving their jaws and teeth. Copper braces and shielded copper wires provide definitive shield against high impact blows, corrosion due to saliva and also against the food. Copper wires in orthodontics are rated as the best in the medical industry. Sportspersons involved in boxing, rugby, football, hockey and also gymnastics rely on the bare copper wires orthodontic sets to keep their teeth safe and intact.

Thanks to their compatibility with other metals, alloys and organic fibers, orthodontic copper wires are available as—

Traditional metallic braces
Ceramic copper wired braces
Invisible lingual braces

The braces made of copper wires can withstand the effects of high temperature foods as well as carbonated cold drinks. They also reduce the risk of infection inside the mouth by 99 percent, due to their anti-bacterial and anti-fungal properties.

5. Easy penetration

This is the reason why Copper wires are used as intrauterine devices. Copper-T wires are considered as the safest and cheapest mode of contraception for females. The long-acting reversible contraception device comes with a failure rate of less than 0.08 percent. While copper wires are easy to penetrate, they don’t interfere with the sexual experience in any way.

How to Take Care of Braided Copper Wire?

Have you got a lot of braided copper wires at home or in your office? Are you planning to buy braided copper wires in bulk? Do you want to learn how to keep them safe enough to use in future as well?

Then you have landed on the right page – we are here to give you the best tips to keep those braided copper wires good and protected, so that you can use them whenever you want to, even in future. So read below to know about a few tips and adopt them:

Keep them neat and clean: If you really want those braided copper wires to work for you, whenever you want or need them in future, you must keep them neat and tidy. Use a soft dry cloth to clean them after proper time intervals and keep the dust away from them. If the wires are covered or coated with any material, use a rough cloth for cleaning them.

Keep vinegar in hand to remove corrosion from the wire: This may surprise you, but when the help of a little bit of vinegar, you can actually kick off corrosion from the braided copper wires. If you really want to keep the wires working in future as well, vinegar is the best thing that would help you with the same. Dip a side of the cloth in diluted vinegar and clean the wires. Now, see the difference!

Store the remaining wires in a safe and strong box: In order to keep the wires protected and detangled, it is essential for you to buy a huge box that is strong enough for the wires or cables. Place all the wires together, but make sure that they are not tangled together, or else even if a single copper wire breaks from the braided wire, there are lesser chances for the entire thing to work. Therefore, you need to be extremely careful when you take care of those things, which are used in and for electrical purposes.

Do not entangle the wire in any way at all: No matter how your friends or relatives keep the braided copper wire, you better not allow the wires to be entangled or else they would be of no use in future. To get the best out of such wires, it is necessary for you to place them in a nice box. Keep this box safe and in a secured place. Make sure this box is out of reach of little kids.

Do not clean the wires with water: There are some people, who buy braided copper wires in bulk, thinking that they can clean them with water. Before you do anything like that, it is better to know that NO ELECTRICAL appliance or ANY WIRE that is used for electrical purposes can be washed with water. It is okay to clean the braided copper wire with the help of a wet cloth; this should also be done ONLY if needed!

Top 6 Reason that Makes Copper Wire Best Choice for Building Projects

The copper wirings because of its huge benefits are extensively used in electric wirings. It comes up as a popular choice for electric wiring for commercial as well as residential units. If you are planning to have any wiring done to any kind of property then make sure to have the copper wiring in your scheme of things. Let us take a look at the top reason that makes them the unanimous choice for building projects.

1. Best Conductor:

Among all the metals present copper emerges as one of the best conductor of electricity. It renders more power than any other metal. It is the principal reason that it is used in wiring needs starting from simple to complex ones. Braided and Stranded Copper Wires are two highest used varieties of copper wires.

2. Flexibility coupled with sturdiness: 

Flexibility is another remarkable characteristic of Stranded and Braided Copper Wires. Some of you might be thinking why wire needs to be flexible. The answer is simple, the wires need to bended at various places according to the construction. Sometimes the wires need to be passed from places where there is a very little space. Here, flexibility of wires is needed. The copper wires are not only flexible but they don’t lose their sturdiness. It is one of the remarkable features that make them standout.

3. High Melting Point:

Safety is always concern, especially when you are using it for home. It is a place where you live with your loved ones. With copper wires you don’t need to be worried about safety, these wires have high melting point, so if there is a power surge or overload then too it is not going to burn or melt. It significantly reduces probability of a fire break due to power problem.

4. Does Not Loosen:

Another remarkable feature of copper wires is that it doesn’t lose over a period of time. If you are using any other wire than from time-to-time you have to make sure that the wires have not loosened.  A loose wire may lead to serious accidents. The copper wires scores here as it doesn’t lose, means it is going to remain the way you fixed it, making it very safe.

5. Helps in Avoiding Incompatibility Problems:

Most of the electrical appliance manufacturers use copper in their products. They specially mention it. The reason is that the customer should not face a compatibility issue. If your home doesn’t have copper wiring and you brought up an appliance that has copper in it then it may result in galvanic action. It may even destroy your expensive electrical appliance. Hence, keeping the future in mind it is s good decision to go for copper wiring in home project.

6. Easy to Work With:

It is the personal favorite of electricians. Now you must be wondering what makes it there favorite when there are other options available. The answer is easy of working, it can be easily striped. Without much effort the electrician can pull it through tight spots. They don’t have to be concerned about surface oxides. These are the reason that makes it favorite of electricians all over the world.

Copper in Space Probe: NASA Impactor digs into the Comet surface for Research

In July 2005, NASA launched an ambitious project into space. The project was pegged on the performance of mankind’s oldest known metal- Copper. The NASA Project was designed to rip open a comet in the outer space and extract valuable cosmic compounds from its core and bring it back to Earth for studies. The probe deployed high quality copper wire modules and copper-topped body. The armoured probe vehicle blasted into the comet surface and examined the contents.

Do you know about the project and how important it is for mankind? How copper played a vital role in the project?

Let us find out.

Name of the probe:

The mission is carried forward by the barrel-shaped tinned copper body called Deep Imapactor. It is one of the most sophisticated space vehicles ever conceived, designed and built by NASA scientists. The core of the vehicle is run by electronic chips made of copper compounds and aluminium interconnects. The electrical are braided copper wires housed to nano-sized motors driving synchronously with the electronic circuitry. Fibre optic cables- Single mode, have also been extensively used along with bare copper wires in the transmitting signals.

Role of Copper:

Copper is used as the core element in the probe. It is the heavy metal base in the project that gives the Deep Impactor much of its weight. Weighing 816 pounds, Deep Impactor’s weight more or less is entirely contributed by copper and its wire frames. The alloyed copper wires and body plates gave it the aerodynamic suppleness and efficiency. Striking the comet at a speed of 6.6 miles per second, the probe dented a hole into the comet, the size of a big football field.

 Here are some of the salient features of the copper used in the probe mission.

•    Copper wires used in the electronic cluster used 3 percent beryllium for fortification.

•    Molecular structure of copper makes it one of the most prolific space materials. It resists corrosion and highly inflammable space conditions owing to its partial inertness against oxygen. Once it collided with the comet, the electrical parts remained intact. It did not get burned due to the huge amount of energy released from the collision. Success of the mission was majorly based on the quality and performance of the copper wire used.

•    Copper resisted the high temperatures and did not turn into vapours. The scientists in NASA could gather valuable information as the emissions did not interfere with the probe.

Name of the comet it is examining:

The Deep Impactor space probe followed the trail of the comet named, Tempel I. It chased the comet for 175 days before colliding with it on its course. The comet is travelling at a speed of 6.4 miles per second. NASA’s electronically guided navigation system directed the probe on the comet’s trail 2 hours before collision. The comet’s nucleus was the collision point, defined strategically by high-end navigation system. It collided on July 4, 2005.

Copper continues to feature in NASA’s space probe mission due to its resounding success in the past.

3 ways how use of Copper Wires have changed over a Period of Time

Copper is one of the noble metals that stay resistant to the effects of oxidation, corrosion and atmospheric moisture. Very few metals are as compatible as copper in the manufacturing of the wires and plates. For electrical purposes and conductor manufacturing, copper wires play a major role. Owing to excellent electrical conductivity and resistance to wear and tear makes bare copper wires the first choice in the application of standard metals in the electrical circuits. The use of copper wires is just a few hundred years old. During the 19^th century, scientists and engineers discovered the potential of copper wires as an electromagnetic material that can be alloyed as well.

Copper was majorly used as an ornament or as utensils. The improvement in machining processes harmonized with the metallurgical improvement ensured that copper climbed ladders of sophisticated electrical applications in short span of time.

 

We tell you 3 things that scientist discovered about copper wires in two hundred years that makes it an amazing element.

1 Initial use in transmitting electromagnetic waves

Copper wires have better of both worlds. It is an excellent electrical conductor as well as magnetic field conductor. It means it can be used as wire in transmitting signals. Morse code and telegraph are the best examples of stranded copper wires being used in the modern day world; finding is origin in the 19^th century. The diversification of the braided copper wires being used in marine navigation and radio signalling also is the part of application of electromagnetic waves.

2 Advent of electricity

Electricity is one of the greatest discoveries that changed the course of human evolution. From industrial era to the modern computer era, electricity has played a pivotal role. Copper wires, especially the bare ones have played a key part in transmitting electrical signals to remote parts of the world. Carrying the electricity from the powerhouse, where electricity is produced to homes and industries, is indeed possible because of the overhead transmitting lines made of braided and bare copper wires. They have stood against test of time by resisting the harsh weather conditions. They hardly slacken over a period of time and retain their physical properties effectively.

 

3 Copper wires alloyed with other metals

Stranded and braided copper wires don’t get hot even during continuous signal processing. It has a commendable resistance against wear and tear which leads to loss of metal. It has impressive corrosion resistance that makes it great for use even in bare forms. That’s exactly the reason why bare copper wires are so popular in the open-field signal stations. Copper can withstand temperature variations between -80 degrees centigrade to over 110 degrees centigrade without showing much of a variance in its physical and electrical properties. It is alloyed with tin, nickel and other noble metals for glaze and extra insulation. Even in alloyed form, copper wires are very flexible and can be used in much smaller appliances with easy installation and replacement possibilities.