Why is it Important to Choose Submersible Cable Facility Wisely?

A pump that is set underwater needs submersible cables to connect it with the power source to pump automatically. There are differences in the wiring styles that are employed according to the situation. The surroundings that need submersible cable wiring includes places such as dewatering tanks, deep wells, pumps submerged in fifty meters depth of water and for the areas that are the prime source of drinking water.

These are utilized in an environment that contains pump facility placed in deep-well conditions. These cables are made of three to four wires according to the model. These types of submersible wiring wire are created to be implied into the hostile places. It is because of the reason that these areas are hazardous and extra caution should be taken during manufacturing these cables. It is to make sure that the safety against moisture, abrasion, grease and oil allowance for longevity. 

The Basic Qualities of these Wires

PVC 3 core and PVC 4 core wires are round and are delineated for places that possess excessive sewage and different acidic qualities. These wires are obtainable in three and four wires that rely on the necessity of the pump unit. This type of cable is mostly employed in dewatering pump facilities. This style of the cable also provides security against acidic fluids, abrasion, and chemicals. The rubber three core and rubber four core flat designs are made to supply power which is attached to submersible pumps approximately five hundred meters deep. Built for water and oil resistant, the thermoplastic rubber supplies requires the amount of insulation.

To defend the core insulation, an extra heavy thermoplastic rubber is included. The extra safety permits for a shield against the streaming water and abrasion from the persistent movement because of the water fluctuations. Similar to the flat version, both the rubber core round designs also help intercept tears and cuts made from corrosions that can take place during the time of use. The models are designed to resist the weather, resistant to oils, chemicals, solvent and impact resistance. It usually relies on the location of the pump. These Submersible Wires are well-made product and come with total safety.

Let us know more about the various uses of aluminum wire!

Aluminum is a naturally occurring element with in the earth. It has many beneficial purposes and thanks to the mother nature, that we have it in abundance. This is another reason why the prices of aluminum are so low. This versatile metal is used for several purposes and therefore, we are somehow within the reach whether inside or outside our house. Aluminum wire or rod is used in many forms and you can see it somewhere or the other in your bathrooms, kitchen, airplanes, industries, electronics, vehicles, etc.

Aluminum is a metal that can easily bend and therefore can be shaped into any design. It is highly preferred to be used in the production of the mechanical parts of airplanes and automobiles because of its great non-corrosive nature. For the houses that are situated closer to the salty sea air, aluminum is the best material to be used for window frames and is recommended by home makers and interior designers around the world.

It also used in the manufacturing of tins, and other packaging materials for edible oils to be transported from one place to another. You might have seen aluminum tins of edible oils in your kitchen. Not just tins, but look around in your kitchen, you would find numerous things that are made of aluminum like wires, inductions, rods, aluminum foils, cold-drink cans, etc. Apart from this there are also various electronics that are of daily use that can be seen in the kitchen. This is because aluminum is very light in weight, resistance to corrosion, is of low maintenance and low cost.

What are the qualities that makes aluminum wire different from other metals? Aluminum does not only have a non-corrosion nature, but is also a great conductor of electricity and heat. Thus, it is not only used for induction purposes but is also highly preferable to produce electrical components like wires, filaments and electric grills, etc.

Aluminum is therefore a sumptuously versatile element and through various techniques of aluminum bending, it can be employed to serve countless purposes.

Do you know why copper wires are used to make water pipes?

Copper is one of the most used metal in making water pipes around the world. And copper has its own reasons for leading on top. Copper Pipes is durable compared to other similar metals and can be recycled time and again. Because it can be recycled, using copper wires are the best metals to be used for water pipes, because they won’t impact the environment as much as other non-recyclable metals would do. The cost initially invested in the copper water pipes can be huge but their durability makes them long lasting and a fair deal.

If you are still looking for more reasons to understand why copper wires are used to make water pipes, here are to name a few:

• Considerations: Plumbers prefer working with copper wires because they are malleable and light in weight. They are also easy to fit onsite and are easier to customize. It requires minimal tools and less efforts comparatively, to fit a copper wire. It is definitely easier and quicker to install compared to other metal pipes.

• Significance: Copper wires can resist corrosions in areas with neutral-pH water. They do this by forming a protective thin coating inside the pipe. This helps in keeping the structural integrity intact. This also allows a smaller-diameter pipe to do maximum consistent water flow. These factors make copper not just one of the most durable and reliable metal for pipes, but also one of the lowest cost metal with better value.

• Benefits: Everyone knows, copper is a good conductor of electricity and heat and this makes it the most preferred metal. This property of copper allows the copper pipes to get warm during exposure to hot water and stay warm for long. This helps to keep hot water at a consistent temperature when it travels through the house. The conductivity of copper makes it the perfect choice for radiant heating systems which pump hot water through the floors to heat a room.

Ganpati Engineering is the industry leader in high grade copper pipes manufacturer and other copper products. We have more than 20 years of experience in providing copper related products to industrialists and suppliers all over the world.

Here’s everything you need to know about copper wires!

During our school times, we have studied about a lot of metals that are used for various purposes. Copper is among them. Copper, as we all know is a soft, ductile, and a malleable metal. It has a high electrical and thermal conductivity and we know it is highly used as a conductor of heat and electricity. Also, it is used as a building material, and sometimes as a constituent of various metal alloys. But is that all? Of course, not. So, let us understand it more.

Why is copper used in electricity wiring?

Copper has incomparable current carrying capacity which has set high standards of conductivity. Due to its high conductivity and efficiency compared to other metals, it is not only used in electricity wiring, but has also become an international standard to which other metals are compared.

What are the main uses of copper wires?

Copper, as said above, has excellent conductivity power and thus is highly used in electrical motors and generators, for electrical wiring, and in electronics such as Televisions, Radio sets, air-conditioners, vehicle radiators and home heating systems, etc. In other words, Copper wires are mainly used in power transmission, power generation, power distribution, electronic circuitry and telecommunications.

What are the properties of copper wires?

Copper wires have some great unsurpassed properties that are rarely found in other metals and thus these are highly used. It includes, tensile strength, ductility, creep resistance, corrosion resistance, coefficient of thermal extension, thermal conductivity, ease of installation and solderability, etc.

Tasks related to installation of wires and dealing with other repairing and construction work for electronics, are best done by the experts, isn’t it? But finding the expert and the best possible way to get things done, is certainly your job. In such a competitive world, the numerous companies out there will try to woo you with some offers, great deals (or at least will seem like one), or maybe discounts, etc. but which out them are real? Don’t worry Ganpati Engineering is one place where you’ll get it all.

Ganpati Engineering Industries, running since 1977, is a trusted stranded copper wire Supplier. Their heavy range of products like the Bare Bunched Copper wires, Bare Copper Wires, Silver Branded Wire, Braided Copper Wire, Tinsel Wires, Tin Coated Copper Wires, etc. has made them a leading copper wire manufacturer in the industry.

Top 5 Reasons why Copper Rules the Medical Industry

Medical industry has advanced from being a service-driven sector to a technology-driven industry. In the last 25 years, more than 10,000 innovations in medical and surgical instruments have led to significant reduction in mortality. Surgical instruments and diagnostic tools now come with precision that helps the operator to make the right decisions.

Despite the rise of titanium and platinum instruments, copper wires and plates continue to rule the medical industry.

Here are the 5 reasons that make copper wires so popular and reliable.

1. Zero bacterial infection

Copper wires are used to tie up joints and bones fractured due to high impact. Due to interaction with blood and moisture, there is always a risk of being inflicted with internal infection. Once sutured, it is difficult to open up the wounds again and re-attend the infected site. That’s precisely the reason why medical industry prefers high quality bare copper wires to reattach joints and bones.

2. High corrosion resistance

Internal rusting has two downsides. One, rusting makes the material weak for use. Secondly, it can lead to secondary infection. Use of copper wires removes these chances by 99.90 percent. High corrosion resistance offered by bare copper wires as well as alloyed copper wires ensure longer shelf life and durability.

3. Disposable and hygienic operations

Irresponsible needle use is the leading reason behind diseases. Diseases and infections can be caused due to secondary transmission of virus. This is where copper wires are rated way higher than other metals.
Copper wires are drawn into thinnest of needles with size varying from 5 mm to 13 mm. They are hygienic and attract no risk of infection. However, they are still used just once to avoid the risk of AIDS-HIV/ Hepatitis. Disposable syringes made of other materials are hardly recyclable and also cost much higher compared to the bare copper wires.

4. Unbeatable strength

Sports persons have a tough time saving their jaws and teeth. Copper braces and shielded copper wires provide definitive shield against high impact blows, corrosion due to saliva and also against the food. Copper wires in orthodontics are rated as the best in the medical industry. Sportspersons involved in boxing, rugby, football, hockey and also gymnastics rely on the bare copper wires orthodontic sets to keep their teeth safe and intact.

Thanks to their compatibility with other metals, alloys and organic fibers, orthodontic copper wires are available as—

Traditional metallic braces
Ceramic copper wired braces
Invisible lingual braces

The braces made of copper wires can withstand the effects of high temperature foods as well as carbonated cold drinks. They also reduce the risk of infection inside the mouth by 99 percent, due to their anti-bacterial and anti-fungal properties.

5. Easy penetration

This is the reason why Copper wires are used as intrauterine devices. Copper-T wires are considered as the safest and cheapest mode of contraception for females. The long-acting reversible contraception device comes with a failure rate of less than 0.08 percent. While copper wires are easy to penetrate, they don’t interfere with the sexual experience in any way.

A look at Top 4 Configuration of Stranded Copper Wires

Let us take a look at the differ configuration of stranded cooper wires.

1. True Concentric

These wires have a central copper wire. This core is surrounded by a successive layers of alternately arranged strands with the length of each layer slightly larger than the successive layer. The lay direction is established by the twisting of the machine during the stranding process.
The lay length in these wires keep reducing as the layers are added to the inner strands.

2. Equilay

Also called as equally laid concentric cables, these stranded types of copper wires have helically arranged strands. The lay length is consistent unlike that in the true concentric strands. Rest of the features are same as that of its true sibling.

3. Unidirectional 

This is a special case of concentric stranding where the helically laid strands are laid in the same direction with increasing lay length. These configurations allows the conductor cable to be laid in a tight geometry with lowest tolerance for diameter variations throughout the length of the wire.
The wires are preferred for motors and transformers featuring in the high torsional simulations, like in automated production lines or in robotics. In short, it is easy to classify unidirectional stranded wire cables as “Robotics Cables”.

4. Rope

Rope stranding is also a type of stranded wire configuration where the strands of copper wires are arranged in a circular manner mostly comprising of 7 or 19 members. It is witnessed that the Rope stranding has the highest twisting and bending flexibility compared to other stranding mechanisms. The advantage of using Rope stranding is that the manufacturer can add successive layers of strands without compromising on the diameter tolerances, already fixed for the appliance.

Identification of Stranded Cables

Stranded cables are extensively used as Power cables and Submersible winding wires. Depending on the laying of the wires, they are classified into three families.

• Class B Power Cables
• Class C with higher flexibility quotient than Class B stranding
• Class D with highest flexibility, accommodating additional layers of stranding within diameter tolerance limits

Another classification of the stranded copper cables is done on the basis of rope layout and the kind of application it is employed in.

• Class G covering the Portable winding wires
• Class H Enamelled copper wires with polyesterimide insulation for better flexibility
• Class I cables for motor leads
• Class K stationary cables for cord and winding of No. 30 AWG wires
• Class M No.34 AWG Constant service

There are other braided varieties of the copper wires that more or less add extra level of robustness into the configuration. They are:

• Loaded twisted pair with extra inductance, used in load coils
• Bonded pairs
• Ribbon cables for connectors and printed circuit boards

Litz Wires

Extensively used in electronic circuits, Litz wires are insulated strands of thin copper wires woven or twisted around each other to reduce the Skin Effect and Proximity Effect.

They are used in transformers and inductors operating at high frequencies.

Copper Wire Manufacturing for Industrial Applications

Copper is a very useful metal considering its wide scale application. It is used extensively as a manufacturing material in the production of engineering equipment, electrical circuits and medical utilities.

Annealed copper wires are softer and flexible enough to be extruded into even thinner wires. This is when they are best suited to undergo the process of coating. There are different types of coating done on the copper wires.

Coating of wires

Copper wires are covered in a variety of materials like plastics, rubber polymers, resins, and varnishes. Depending on the purpose, the material, thickness and the life of the insulator can be decided. Copper wires are insulated using the following methods.

Single cable

When the copper wire is single and has only one cable running inside the insulation channel, it is called a solid bare copper cable.

Co-axial cables

Two or more copper wires are wrapped in a concentric manner to give rise to a structure called coaxial cable. The two coaxial wires are separated by an insulation medium like resin or paraffin wax.

Taped wires

Two or more strands of the bare copper wires can also be tapped together using preservative materials like lead, aluminium sheaths or steel tapes. The taped wires are precursor model to the heavier stranded copper wires that are manufactured using disks and bobbins to derive huge spools of stranded copper wires.

Stranding of wires

Stranding in bare copper wires is a very important process. The flexible cables are twisted into a pair of coupled wires, much like coaxial wires. There are 10 different insulation codes for industrial applications, which often vary from one country to another. The insulated copper wires can be combined in more than 25 different ways to form the various categories of stranded copper wires.

Use of stranded copper wires

The engineering and metallurgical property of stranded copper wires are definitely better than the other types of copper wires. They are annealed, insulated and paired for better results. They are used in;

• Multi-circuit electrical boards

• High resistance industrial applications

• AC line servicing

• Musical instrument cables

• Machine cables and ropeways

• Control cables

Braiding of wires

Braided copper wires are advanced siblings of the stranded wires. When more than two types of copper wires are combined in the form of multiple strands, it is called as a braid. The Braided Copper wires have higher range of applications than the solid cables as well as the much closer variety, the Stranded ones.
Braided copper wires are flexible as well as sturdier than the stranded copper wires due to their multiple stranding. Braiding of copper wires into a bundle ensures higher break resistance and strength. However, the cost of manufacturing the branded copper wires also increases as the number of strands in it increase.

Testing and transportation

Each strand of copper wires has to be tested for safety and performance. Any failure in a single item could result in the loss of the entire stock. The most common method to test the physical strength of the copper wires is to perform a High-Voltage Test after doing Core-to-Sheath test. The electrical integrity is then checked with random scales measuring the resistance, capacitance, unbalance and electromagnetism.